Author: Claus Rinner

As a follow-up to my post on “Geospatial Data Preparation for 3D Printed Geographies” (19 Sept 2015), I am providing an update on the different approaches that I have explored with my colleague Dr. Claire Oswald for our one-year RECODE grant entitled “A 3D elevation model of Toronto watersheds to promote citizen science in urban hydrology and water resources”. The tools that we have used to turn geospatial data into 3D prints include the program heightmap2stl; direct loading of a grey scale image into the Cura 3D modeling software; the QGIS plugin DEMto3D; the script shp2stl.js; and a workflow using Esri’s ArcScene for 3D extraction, saving in VRML format, and translating this file into STL format using the MeshLab software.

The starting point: GIS and heightmap2stl

Being a GIS specialist with limited knowledge of 3D graphics or computer-aided design, all of the techniques used to make geospatial data printable rely heavily on the work of others, and my understanding of the final steps of data conversion and 3D print preparation is somewhat limited. With this in mind, the first approach to convert geospatial data, specifically a digital elevation model, used Markus Fussenegger’s Java program heightmap2stl, which can be downloaded from http://www.thingiverse.com/thing:15276/#files and used according to detailed instructions on “Converting DEMs to STL files for 3D printing” by James Dittrich of the University of Oregon. The process from QGIS or ArcGIS project to greyscale map image to printable STL file was outlined in my previous post at http://gis.blog.ryerson.ca/2015/09/19/geospatial-data-preparation-for-3d-printed-geographies/.

Quicker and not dirtier: direct import into Cura

The use of the heightmap2stl program in a Windows environment requires a somewhat cumbersome process using the Windows command line and the resulting STL files seemed exceedingly large, although I did not systematically investigate this issue. I was therefore very pleased to discover accidentally that the Cura software, which I am using with my Lulzbot Taz 5 printer, is able to load greyscale images directly.

The following screenshot shows the available parameters after clicking “Load Model” and selecting an image file (e.g. PNG format, not an STL file). The parameters include the height of the model, height of a base to be created, model width and depth within the available printer hardware limits, the direction of interpreting greyscale values as height (lighter/darker is higher), and whether to smoothen the model surface.

The most ‘popular’ model created using this workflow is our regional watershed puzzle. The puzzle consists of a baseplate with a few small watersheds that drain directly into Lake Ontario along with a set of ten separately printed watersheds, which cover the jurisdiction of the Toronto and Region Conservation Authority (TRCA).

Thanks @clairejoswald @RyUrbanWater! We are having fun playing with the 3d regional watershed puzzle you gave us! pic.twitter.com/s03PWaxxwc

— TRCA Monitoring (@TRCA_Monitoring) April 12, 2016

Controlling geographic scale: QGIS plugin DEMto3D

Both of the first two approaches have a significant limitation for 3D printing of geography in that they do not support controlling geographic scale. To keep track of scale and vertical exaggeration, one has to calculate these values on the basis of geographic extent, elevation differential, and model/printer parameters. This is where the neat QGIS plugin DEMto3D comes into play.

As can be seen in the following screenshot, DEMto3D allows us to determine a print extent from the current QGIS project or layer extents; set geographic scale in conjunction with the dimension of the 3D print; specify vertical exaggeration; and set the height at the base of the model to a geographic elevation. For example, the current setting of 0m would print elevations above sea level while a setting of 73m would print elevations of the Toronto region in relation to the surface level of Lake Ontario. One shortcoming of DEMto3D is that vertical exaggeration oddly is limited to a factor of 10, which we found not always sufficient to visualize regional topography.

Using DEMto3D, we recently printed our first multi-part geography, a two-piece model of the Oak Ridges Moraine that stretches over 200km in east-west direction to the north of the City of Toronto and contains the headwaters of streams running south towards Lake Ontario and north towards Lake Simcoe and the Georgian Bay. To increase the vertical exaggeration for this print from 10x to 25x, we simply rescaled the z dimension in the Cura 3D printing software after loading the STL file.

2-piece #3Dprint of Oak Ridges Moraine (shown on @RyersonGeo hallway carpet;) 200km to 50cm wide; 25x z-exaggeration pic.twitter.com/DqrwJWAe1k

— Claus Rinner (@ClausRinner) April 21, 2016

Another Shapefile converter: shp2stl

The DEMto3D plugin strictly requires true DEM data (as far as I have found so far), thus it would not convert a Shapefile with building heights for the Ryerson University campus and surrounding City of Toronto neighbourhoods, which I wanted to print. Additionally, the approach using a greyscale image of campus building heights and one of the first two approaches above also did not work, as the 3D buildings represented in the resulting STL files had triangulated walls.

In looking for a direct converter from Shapefile geometries to STL, I found Doug McCune’s shp2stl script at https://github.com/dougmccune/shp2stl and his extensive examples and explanations in a blog post on “Using shp2stl to Convert Maps to 3D Models“. This script runs within the NodeJS platform, which needs to be installed and understood – the workflow turned out to be a tad too complicated for a time-strapped Windows user. Although I managed to convert the Ryerson campus using shp2stl, I never  printed the resulting model due to another, unrelated challenge of being unable to add a base plate to the model (for my buildings to stand on!).

Getting those walls straight: ArcScene, VMRL, and Meshlab

Another surprise find, made just a few days ago, enabled the printing of my first city model from the City of Toronto’s 3D massing (building height) dataset. This approach uses a combination of Esri’s ArcScene and the MeshLab software. Within ArcScene, I could load the 3D massing Shapefile (after clipping/editing it down to an area around campus using QGIS), define vertical extrusion on the basis of the building heights (EleZ variable), and save the 3D scene in the VRML format as a *.wrl (“world”) file. Using MeshLab, the VRML file could then be imported and immediately exported in STL format for printing.

#3Dprinted @RyersonU campus & area; sorry SLC is missing due to 2013 @Open_TO source data – will include next time! pic.twitter.com/iRtUpcvuqf

— Claus Rinner (@ClausRinner) April 21, 2016

While this is the only approach included in this post that uses a commercial tool, ArcScene, it is likely that the reader can find alternative workflow based on free/open-source software to extrude Shapefile polygons and turn them into STL, whether or not this requires the intermediate step through the VRML format.

I am collaborating with my colleague Dr. Claire Oswald on a RECODE-funded social innovation project aimed at using “A 3D elevation model of Toronto watersheds to promote citizen science in urban hydrology and water resources”. Our tweets of the first prototypes printed at the Toronto Public Library have garnered quite a bit of interest – here’s how we did it!

The process from geography to 3D print model includes four steps:

1. collect geospatial data
2. process and map the data within a geographic information system (GIS)
3. convert the map to a 3D print format
4. verify the resulting model in the 3D printer software

So far, we made two test prints of very different data. One is a digital elevation model (DEM) of the Don River watershed, the other represents population density by Toronto Census tracts. A DEM for Southern Ontario created by the Geological Survey of Canada was downloaded from Natural Resources Canada’s GeoGratis open data site at http://geogratis.gc.ca/. It came in a spatial resolution of 30m x 30m grid cells and a vertical accuracy of 3m.

The Don River watershed boundary from the Ontario Ministry of Natural Resources was obtained via the Ontario Council of University Libraries’ geospatial portal, as shown in the following screenshot.

The population density data and Census tract boundaries from Statistics Canada were obtained via Ryerson University’s Geospatial Map and Data Centre at http://library.ryerson.ca/gmdc/ (limited to research and teaching purposes).

The Don River watershed DEM print was prepared in the ArcGIS software by clipping the DEM to the Don River watershed boundary selected from the quaternary watershed boundaries. The Don River DEM was visualized in several ways, including the “flat” greyscale map with shades stretched between actual minimum and maximum values, which is needed for conversion to 3D print format, as well as the more illustrative “hillshade” technique with semi-transparent land-use overlay (not further used in our 3D project).

The population density print was prepared in the free, open-source QGIS software. A choropleth map with a greyscale symbology was created, so that the lighter shades represented the larger population density values (yes, this is against cartographic design principles but needed here). A quantile classification with seven manually rounded class breaks was used, and the first class reserved for zero population density values (Census tracts without residential population).

In QGIS’ print composer, the map was completed with a black background, a legend, and a data source statement. The additional elements were kept in dark grey so that they would be only slightly raised over the black/lowest areas in the 3D print.

The key step of converting the greyscale maps from the GIS projects to 3D print-compliant STL file format was performed using a script called “heightmap2stl.jar” created by Markus Fussenegger. The script was downloaded from http://www.thingiverse.com/thing:15276/#files, and used with the help of instructions written by James Dittrich of the University of Oregon, posted at http://adv-geo-research.blogspot.ca/2013/10/converting-dems-to-stl-files-for-3d.html. Here is a sample run with zero base height and a value of 100 for the vertical extent.

The final step of pre-print processing involves loading the STL file into the 3D printer’s proprietary software to prepare the print file and check parameters such as validity of the structure, print resolution, fill options for hollow parts, and overall print duration. At the Toronto Public Library, 3D print sessions are limited to two hours. The following screenshot shows the Don River DEM in the MakerBot Replicator 2 software, corresponding to the printer used in the Library. Note that the model shown was too large to be printed in two hours and had to be reduced below the maximum printer dimensions.

The following photo by Claire Oswald shows how the MakerBot Replicator 2 in the Toronto Reference Library’s digital innovation hub prints layer upon layer of the PLA plastic filament for the DEM surface and the standard hexagonal fill of cavities.

The final products of our initial 3D print experiments have dimensions of approximately 10-20cm. They have made the rounds among curious-to-enthusiastic students and colleagues. We are in the process of improving model quality, developing additional models, and planning for their use in environmental education and public outreach.